FACTORY ACCEPTANCE TEST FOR BIN BLENDER
| machine name | : | BIN BLENDER (600 LTRS) |
| Client Name & address | : | SAIMACH PHARMATECH PVT LTD |
| document name | : | factory acceptance test |
| PROTOCAL no. | : | SCT/FAT/002 |
| Revision no. | : | 00 |
| MACHINE SR. NO. | : |
Table of Contents
1.0 SYSTEM DESCRIPTION
2.0 Physical Check
2.1 Basic Component Verification
3.0 VERIFICATION OF SAFETY & INTERLOCK FEATURE
4.0 TRAIL REPORT
5.0 VENDOR & CLIENT REMARK
1.0 SYSTEM DESCRIPTION :
The Bin Blender is basically designed by the manufacturer for batch processing to blend (mix) the pharmaceutical bulk powders. The capacity as designed can hold a maximum of 600 liters as its bowl volume. The working volume however will be 480 liters.
All the contact parts will made out of SS 316. Effective sealing arrangements at the impeller shafts further support this. The special design of Impeller helps in efficient blending of the material.
Limit switch is provided for the interlocking system for Motor.
The purpose of container bin blender is to mix various substances in dry powder and / or granular form. Mixing can be achieved by selecting suitable RPM and suitable time period depending on the product characteristic. Following setting can be done in the VFD;-
- RPM setting.
- Soft start.
- Soft stop
Complete machine can be divided in following sub sections: –
Drive shaft with bearing housing of speed reduction system consisting of brake motor& worm &worm wheel reduction gear box, container holding arm, hydraulic power pack & cylinder, main electric panel& safety railing with operating panel
PLC Description
The main function of a PLC is to translate the instruction into the digital or analog codes needed to operate the device or machine. The main function of this PLC system is to collect data from field instrumentation & display the information on the operator station. The instruments are connected to the system equipment and piping. The collected data will be utilized by the PLC for process control.
The user interface based in a PV 300 (Allen Bradley), will assist the operator to supervise and control the process. Based on the displayed information the operator, by means of the user interface, can provide commands to the PLC. The PLC then executes the operator instructions.
2.1 Physical Check:
| Method | Description | Acceptance Criteria | Observation | Sign/date |
| Outer Surface finish verification | Check Outer surface of machine | -Matt finish -Curved corner -No dent -No visible spot of welding | ||
| AC/DC panel checking | Visual check | -Should be available -Proper wiring | ||
| Document verification | Verification of calibration certificate of RPM meter ,Timer | -Calibration certificated should be available | ||
| Document verification | Verification of MOC certificate | -MOC certificated should be available |
Performed by: ____________________ Verified by: _____________________
2.2 Basic Component Verification :
| Sr. No. | Test Description | Acceptance Criteria | Test Method | Observation | Acceptance Criteria fulfilled | Checked by | Verified by |
| l | Machine Dimensions | ________(L) X ________ (W) X_________ (H) mm
| Machine Dimensions | □ Yes □ No | |||
| l | G.A. Drawing | l Machine construction should meet with G.A. drawing. | □ Visually □ Via Tag | □ Yes □ No | |||
| l | Main switch (ON/OFF) | ON/ OFF function l Qty.: 01 no. | □ Visually □ Via Tag | □ Yes □ No | |||
| l | Emergency switch (ON/OFF) | l Make: Banner l Qty.: 1 No. | □ Visually □ Via Tag | □ Yes □ No |
| Sr. No. | Test Description | Acceptance Criteria | Test Method | Observation | Acceptance Criteria fulfilled | Checked by | Verified by |
| l | Bowl | · 600 Liter Bin · Manufactured from Stainless Steel 316. · Bin Shape | □ Visually □ Via Tag | □ Yes □ No | |||
| l | Bowl Lid | · Manually Opening. · Handle for opening and charging manually. | □ Visually □ Via Tag | □ Yes □ No | |||
| l | Impeller | · Stainless Steel 316. · Mounted on a double ball bearing assembly. | □ Visually □ Via Tag | □ Yes □ No | |||
| l | Drive | · Motor, 5.0 HP, 1440 RPM, Non-Flame Proof. · Drive transferred via a gearbox. | □ Visually □ Via Tag | □ Yes □ No |
| Sr. No. | Test Description | Acceptance Criteria | Test Method | Observation | Acceptance Criteria fulfilled | Checked by | Verified by |
| l | Control Panel | · One control panel – MOC – Stainless steel 304, mounted on structure consisting of · Motor Contactors. · Indication lamps. · MCB. · Isolator Switch. · No cables or pneumatic piping is supplied along with standard supply. | □ Visually □ Via Tag | □ Yes □ No | |||
| l | Structure | · Mild Steel cladded with Stainless Steel 304 & guards where necessary. | □ Visually □ Via Tag | □ Yes □ No | |||
| l | General Finishing Requirement | · Inner Surface: Mirror Polished · Outer Surface: Matt Polished | □ Visually □ Via Tag | □ Yes □ No |
| Sr. No. | Test Description | Acceptance Criteria | Test Method | Observation | Acceptance Criteria fulfilled | Checked by | Verified by |
| l | Bowl Volume | 600 Liters. | □ Visually □ Via Tag | □ Yes □ No | |||
| l | Working Volume Minimum | 180 Liters. | □ Visually □ Via Tag | □ Yes □ No | |||
| l | Impeller RPM | 2-12 RPM | □ Visually □ Via Tag | □ Yes □ No | |||
| l | Electrical Power Specifications. | Voltage: – 380 + or – 10% Phase: – 3 Phase Frequency: 50/60 Hz | □ Visually □ Via Tag | □ Yes □ No | |||
| l | For operator safety | Control On / Off Switch | □ Visually □ Via Tag | □ Yes □ No | |||
| l | For Machine Safety | Limit Switch | □ Visually □ Via Tag | □ Yes □ No |
| Sr. No. | Test Description | Acceptance Criteria | Test Method | Observation | Acceptance Criteria fulfilled | Checked by | Verified by |
| l | Electric Motors | Crompton or equivalent | □ Visually □ Via Tag | □ Yes □ No | |||
| l | Electrical Components | Schinder | □ Visually □ Via Tag | □ Yes □ No | |||
| l | Indication Lamps | Schinder, Teknic, Telemechanique or compatible. | □ Visually □ Via Tag | □ Yes □ No | |||
Performed by: _______________________ Verified by:___________________________
3. VERIFICATION OF SAFETY & INTERLOCK FEATURE :
| Sr. No. | Test Description | Acceptance criteria | Observation | Acceptance criteria fulfilled/Remark | Checked by | Verified by |
| l | Emergency Stop | “Emergency Stop Activated” Alarm message should display on monitor screen and machine will stop. | □ Yes □ No |
Performed by: _____________________ Verified by: ____________________________
6.0 TRAIL REPORT :
Machine Operational & Performance Verification (Trial- I):
| Machine Speed (RPM) | Trial | Limit: Should Be same | Done By |
| 02 RPM | Run – I | ||
| Run – II | |||
| Run – III |
Verified by:___________________________________
Machine Operational & Performance Verification (Trial- II)
| Machine Speed (RPM) | Trial | Limit: Should Be same | Done By |
| 08 RPM | Run – I | ||
| Run – II | |||
| Run – III |
Performed by: _______________________ Verified by:___________________________________
Machine Operational & Performance Verification (Trial- III):
| Machine Speed (RPM) | Trial | Limit: Should Be same | Done By |
| 12 RPM | Run – I | ||
| Run – II | |||
| Run – III |
Performed by: ______________________ Verified by: ____________________________
7.0 VENDOR & CLIENT REMARK:
- SUPLLIER Remark :
________________________________________________________________________________
___________________________(Sign/date)
- CLIENTRemark :
________________________________________________________________________________
___________________________ (Sign/date)
| Sr. No. | CLIENT | SUPPLIERR | ||
| Name | Sign & Date | Name | Sign & Date | |
| 1 | ||||
| 2 | ||||
| 3 | ||||