Procedure For sampling of in-process product
STANDARD OPERATING PROCEDURE
Title: Procedure For a sampling of in-process product
Department : Quality Assurance
- OBJECTIVE
- To lay down the procedure for sampling of in-process product.
- SCOPE
- This procedure is applicable to production and QA departments for sampling of in-process products for various stages of Tablet, Capsule and liquid products.
- RESPONSIBILITY
- Officer/Executive – IPQA – To collect sample at different stages and completion of document activity for the same.
- Officer/Executive-Production – To intimate IPQA for performance of sampling activity.
- ACCOUNTABILITY
- Manager-Production
- Manager-Quality Assurance.
- PROCEDURE
- Collection of sample after equipment cleaning:
- After equipment cleaning, production department shall intimate to IPQA, IPQA officer shall take the rinse / swab sample from equipment.
- In case equipment in which water sampling is not possible to be taken for analysis, in that case take a clean swab wet with Purified water and select the area 10x10cm2 at two or three positions (Which comes in contact with the drug) on the surface of the equipment.
- Note: Swab shall be taken from the part of production line which having the most contact with the product like from near the basement or first fitting at the production line.
- Collection of samples in tablet product:
- Initially samples shall be withdrawn after final mixing, i.e. after completion of granulation stage with sample intimation.
- Sample of in-process stage (Compression, Coating and Packing) shall be collected at initial middle and end stage.
- After collection of sample for each stage, composite sample along with sample intimation shall be sent to QC for analysis.
- Collection of sample after equipment cleaning:
- Collection of samples in Capsule product:
- Filled capsules shall be collected at initial, middle and end stage and shall sent to QC department along with sample intimation.
- After packing samples shall be collected same as, initial middle and end stage.
- Samples shall be sent to QC by making composite sample.
- ABBREVIATIONS
SOP – Standard Operating Procedure.
QA – Quality Assurance.
- ATTACHMENTS
Sr. No. | Title | Attachments |
Sample intimation | Attachment-I | |
Sample collection record | Attachment-II |
- DISTRIBUTION LIST
Sr. No. | Copy No. | Department |
1 | Quality Assurance | |
2 | Quality Control | |
3 | Quality Control – Microbiology | |
4 | Production | |
5 | Engineering & Utility | |
6 | Personnel & Administration | |
7 | Warehouse | |
8 | VP-Plant & Operations |
ATTACHMENT-I
SAMPLE REQUEST REQUISITION
Ref. No.: …………………………. Date: ………………………
To,
Quality Control Department,
SAMPLE STAGE: Bulk / Semi-finished / Finished product
Please collect the sample from the production department of following details for complete analysis:
Product Name : ______________________________________
Batch Number : ____________________ Batch Size : ___________________
Mfg. Date : ____________________ Exp. Date : ___________________
Sample Qty. : ____________________
Composition : ______________________________________________________________
Please issue the test report at the earliest.
From: Production Department Received by: Quality Control
Signature and Date Signature and Date
Name Name
(Prod.-Officer/ Executive) (QC-Officer/ Executive)
ATTACHMENT-II
SAMPLE COLLECTION RECORD
Section: ……………………………………….
Sample Stage: …………………….……
Sr. No. | Name of Product | Batch No. | Batch Size | Mfg. Date | Exp. Date | Ref. No. | Sample Qty. | Sample collected by | Sample received by | Remark |