SOPs

Procedure For sampling of in-process product

STANDARD OPERATING PROCEDURE

Title: Procedure For a sampling of in-process product

Department : Quality Assurance

  • OBJECTIVE
    • To lay down the procedure for sampling of in-process product.
  • SCOPE
    • This procedure is applicable to production and QA departments for sampling of in-process products for various stages of Tablet, Capsule and liquid products.
  • RESPONSIBILITY
      • Officer/Executive – IPQA – To collect sample at different stages and completion of document activity for the same.
      • Officer/Executive-Production – To intimate IPQA for performance of sampling activity.
  • ACCOUNTABILITY
    • Manager-Production
    • Manager-Quality Assurance.
  • PROCEDURE
    • Collection of sample after equipment cleaning:
      • After equipment cleaning, production department shall intimate to IPQA, IPQA officer shall take the rinse / swab sample from equipment.
      • In case equipment in which water sampling is not possible to be taken for analysis, in that case take a clean swab wet with Purified water and select the area 10x10cm2 at two or three positions (Which comes in contact with the drug) on the surface of the equipment.
      • Note: Swab shall be taken from the part of production line which having the most contact with the product like from near the basement or first fitting at the production line.
    • Collection of samples in tablet product:
      • Initially samples shall be withdrawn after final mixing, i.e. after completion of granulation stage with sample intimation.
      • Sample of in-process stage (Compression, Coating and Packing) shall be collected at initial middle and end stage.
      • After collection of sample for each stage, composite sample along with sample intimation shall be sent to QC for analysis.
  • Collection of samples in Capsule product:
    • Filled capsules shall be collected at initial, middle and end stage and shall sent to QC department along with sample intimation.
    • After packing samples shall be collected same as, initial middle and end stage.
    • Samples shall be sent to QC by making composite sample.
  • ABBREVIATIONS

  SOP       –   Standard Operating Procedure.

  QA        –   Quality Assurance.

  • ATTACHMENTS
Sr. No.Title  Attachments
Sample intimationAttachment-I
Sample collection recordAttachment-II
  • DISTRIBUTION LIST
Sr. No.Copy No.Department
1Quality Assurance
2Quality Control
3Quality Control – Microbiology
4Production
5Engineering & Utility
6Personnel & Administration
7Warehouse
8VP-Plant & Operations

 

ATTACHMENT-I

SAMPLE REQUEST REQUISITION  

Ref. No.: ………………………….                                                                        Date: ………………………

To,

Quality Control Department,

SAMPLE STAGE:         Bulk / Semi-finished / Finished product

Please collect the sample from the production department of following details for complete analysis:

Product Name               : ______________________________________

Batch Number               : ____________________ Batch Size  : ___________________

Mfg. Date                      : ____________________ Exp. Date : ___________________

Sample Qty.                  : ____________________

Composition                  : ______________________________________________________________

Please issue the test report at the earliest.

From: Production Department                                                    Received by: Quality Control

Signature and Date                                                                          Signature and Date

Name                                                                                                  Name

(Prod.-Officer/ Executive)                                                               (QC-Officer/ Executive)

ATTACHMENT-II

SAMPLE COLLECTION RECORD

Section: ……………………………………….                                                                                      

Sample Stage: …………………….…… 

Sr. No.Name of ProductBatch No.Batch SizeMfg. DateExp. DateRef. No.Sample Qty.Sample collected bySample received byRemark

 

ABHA

Abha is the Author  of pharmaceutical guidance, she is a pharmaceutical professional having more than 22 years of rich experience in pharmaceutical field. During her career, she works in the quality assurance department with multinational companies i.e Zydus Cadila Ltd, Unichem Laboratories Ltd, Indoco remedies Ltd. During his experience, she faces many regulatorily audits i.e. USFDA, MHRA, ANVISA, MCC, TGA, EU –GMP, WHO –Geneva, ISO 9001-2008 and many ROW Regularities Audit i.e.Uganda, Kenya, Tanzania, Zimbabwe. She is currently leading a regulatory pharmaceutical company as a Head Quality. You can join him by Email, Facebook, Google+, Twitter, and YouTube