Factory Acceptance Test for Blister Pack Machine
| machine name | : | BLISTER PACK MACHINE. |
| Client Name & address | : | M/S BLISCARE MACHINES, MUMBAI. |
| document name | : | factory acceptance test |
| PROTOCOL no. | : | |
| Revision no. | : | |
| MACHINE SR. NO. | : |
Table of Contents
1.… SYSTEM DESCRIPTION & SALIENT FEATURES :…………………………………………………………….
2.… SYSTEM CHECKS :……………………………………………………………………………………………………………
2.1 Physical Check :……………………………………………………………………………………………………………..
- TECHNICAL SPECIFICATIONS:……………………………………………………………………………………….
- TECHNICAL SPECIFICATIONS OF SUBCOMPONENTS/BOUGHTOUTS :……………………………
- MATERIAL OF CONSTRUCTION:………………………………………………………………………………………..
- FALCON & CLIENT REMARK:………………………………………………………………………………………
SYSTEM DESCRIPTION :
| Sr. No. | Description |
| The basic WEP3600 consists of the following subassemblies: | |
| I | Structure Assembly The structure is enclosed on three sides are closed by frame and only back side covered with removable doors. Removing the knob side to access the machine back side assembly and Control Panels. The filter regulator for Main air inlet, dial Pressure Pneumatic solenoid valve assembly and Induction Motor with Worm reducer Gear Box Geared Motor for main drive assembly. Pack transport conveyor assembly.. |
| II | Forming Station Assembly This consists of the main shaft with water jacketed housing and Vacuum, Vacuum ring assembly, Blister forming roller mounting main shaft with locking long Blot. Adjusting with forming roller assembly the Contact heater assembly will be there for Uniformly producing heat and transferred the same amount of heat to the forming foil to get Form the cavity uniformly. |
| III | Feeding Station Assembly This assembly consists of Variable vibration controlled Linear Vibrator assembly with Product Hopper and Universal Feeding Box with Feeding channel mounting holder. Below the Feeding Channel mounting assembly the dust collection point. |
| IV | Guide Track Assembly The Guide track assembly has 3 pieces of Guide Track length of 405mm with Impression plate assembly before sealing station |
| V | Sealing Station Assembly The sealing station assembly with the Counter sealing roller mounting shaft with cylindrical lock nut and pressure sealing roller mounted shaft. The drive side of Sealing station has a pneumatic cylinder for control the sealing pressure with flow control knob. |
| VI | Linear Indexing Station Assembly This consists of Linear Pusher assembly with eccentric stroke adjustable assembly with tie rod. The pusher assembly mounted on Linear indexing platform. Suitable size pusher use to fit in the assembly. |
| VII | Punch Station Assembly This assembly consists of Punch Tool mounting assembly bracket and four mounting pillar for tool mounting Punch Tool Assembly. The Punch tool assembly has punch guide plate so called as stripper plate, which guide the sealed web to punch and die plate. After punched the Blister strip the excess Trim will get cut by trim cutter blade mounted in punch tool assembly. |
| VIII | Pack Transport Conveyor Assembly The Pack track Conveyor assembly consists of endless conveyor belt with beck support conveyor. The conveyor basic drive connected with main machine drive to get a synchronize speed of conveyor for maintain the conveyor speed. |
| Method | Description | Acceptance Criteria | Observation | Sign/date |
| Outer Surface finish verification | Check Outer surface of machine | -Matt finish -Curved corner -No dent -No visible spot of welding | ||
| AC/DC panel checking | Visual check | -Should be available -Proper wiring | ||
| Document verification | Verification of calibration certificate of Digital Pressure Indicator, Pressure Gauge. | -Calibration certificated should be available | ||
| Document verification | Verification of MOC certificate | -MOC certificated should be available |
Verified by:_____________________ Performed by: _____________________
- TECHNICAL SPECIFICATIONS
| Maximum Base Foil Width | 320mm – PVC/ PVC COATED PVDC Thickness Up to 350 Micron |
| Maximum Lidding Foil Width | 320mm, All Heat Sealable Aluminum Foils with 9gsm HSL. |
| Minimum – Maximum Punch Index | 30 – 110mm (Optional 136mm) |
| Minimum – Maximum Form Depth | 3mm to 16mm |
| Speed | Up to 120 Punching Cycle |
| Product Feeding | Automatic – By Universal Feeder |
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- TECHNICAL SPECIFICATIONS OF COMPONENTS/BOUGHT OUTS
| Sr No | Description | Speciation |
| 1. Main Structure | ||
| Material | Stainless steel, SS 304 | |
| Surface Finish | Mate Finished Pre Buffed Sheets | |
| 2. Main Frame/ Forming/ Sealing and Punching Station with Form Heaters Assembly | ||
| Position. | Above main structure | |
| Manufacturer | Bliscare Machines | |
| Specification | Forming/ Sealing and Punching Station | |
| Material | Aluminum HE 30 Grade | |
| Surface Finish | Ground Finish with Anodizing | |
| 3. Drive Assembly of Form/ Seal and Punch Assembly | ||
| Manufacture Bliscare Machines | Position in the Station Drive Zone | |
| Made of | MS Harden Mild Steels with 60 HRC | |
| Finish | Blacking | |
| 4. Indexing Station Drive Assembly
| ||
| Position. | Between Sealing and Punching Station | |
| Manufacturer | Mechanical Linear Indexing | |
| Specification | Linear Type | |
| Material | Timer Belt Continental | |
| Surface Finish | Anodizing and ENP coating. | |
| 5. Station Drive Assembly
| ||
| Position. | Below Station assembly | |
| Manufacturer | Bliscare Machines | |
| Surface Finish | Wire Cutting & ENP Coating | |
- MATERIAL OF CONSTRUCTION
- All Product Contact Parts are made by SS 304 and Aluminum HE 30 Grade
- All SS 304 / Aluminum HE 30 Grade materials from India’s reputed Suppliers
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___________________________(Sign/date)
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| Sr. No. | SANO CITO | FALCON | ||
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