Factory Acceptance Test for Blister Pack Machine

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Factory Acceptance Test for Blister Pack Machine

machine name : BLISTER PACK MACHINE.
Client Name & address : M/S BLISCARE MACHINES, MUMBAI.
document name : factory  acceptance test
PROTOCOL no. :
Revision no. :
MACHINE SR. NO. :

Table of Contents

1.… SYSTEM DESCRIPTION & SALIENT FEATURES :…………………………………………………………….

2.… SYSTEM CHECKS :……………………………………………………………………………………………………………

2.1 Physical Check :……………………………………………………………………………………………………………..

  1. TECHNICAL SPECIFICATIONS:……………………………………………………………………………………….
  2. TECHNICAL SPECIFICATIONS OF SUBCOMPONENTS/BOUGHTOUTS :……………………………
  3. MATERIAL OF CONSTRUCTION:………………………………………………………………………………………..
  4. FALCON & CLIENT REMARK:………………………………………………………………………………………

Blister Pack Machine

SYSTEM DESCRIPTION :

Sr. No. Description
The basic WEP3600 consists of the following subassemblies:
I Structure Assembly

The structure is enclosed on three sides are closed by frame and only back side covered with removable doors. Removing the knob side to access the machine back side assembly and Control Panels. The filter regulator for Main air inlet, dial Pressure Pneumatic solenoid valve assembly and Induction Motor with Worm reducer Gear Box Geared Motor for main drive assembly. Pack transport conveyor assembly..
II Forming Station Assembly

This consists of the main shaft with water jacketed housing and Vacuum, Vacuum ring assembly, Blister forming roller mounting main shaft with locking long Blot. Adjusting with forming roller assembly the Contact heater assembly will be there for Uniformly producing heat and transferred the same amount of heat to the forming foil to get Form the cavity uniformly.
III Feeding Station Assembly

This assembly consists of Variable vibration controlled Linear Vibrator assembly with Product Hopper and Universal Feeding Box with Feeding channel mounting holder. Below the Feeding Channel mounting assembly the dust collection point.
IV Guide Track Assembly

The Guide track assembly has 3 pieces of Guide Track length of 405mm with Impression plate assembly before sealing station
V Sealing Station Assembly

The sealing station assembly with the Counter sealing roller mounting shaft with cylindrical lock nut and pressure sealing roller mounted shaft. The drive side of Sealing station has a pneumatic cylinder for control the sealing pressure with flow control knob.
VI Linear Indexing Station Assembly

This consists of Linear Pusher assembly with eccentric stroke adjustable assembly with tie rod. The pusher assembly mounted on Linear indexing platform. Suitable size pusher use to fit in the assembly.
VII Punch Station Assembly

This assembly consists of Punch Tool mounting assembly bracket and four mounting pillar for tool mounting Punch Tool Assembly. The Punch tool assembly has punch guide plate so called as stripper plate, which guide the sealed web to punch and die plate. After punched the Blister strip the excess Trim will get cut by trim cutter blade mounted in punch tool assembly.
VIII Pack Transport Conveyor Assembly

The Pack track Conveyor assembly consists of endless conveyor belt with beck support conveyor. The conveyor basic drive connected with main machine drive to get a synchronize speed of conveyor for maintain the conveyor speed.

 

  1. SYSTEM CHECKS :

2.1 Physical Check :

Method Description Acceptance Criteria Observation Sign/date
Outer Surface finish verification Check Outer surface of machine -Matt finish

-Curved corner

-No dent

-No visible spot of welding

    
AC/DC panel checking Visual check -Should be available

-Proper wiring

    
Document verification Verification of calibration certificate of Digital Pressure Indicator, Pressure Gauge. -Calibration  certificated should be available    
Document verification Verification of MOC certificate -MOC certificated should be available    

Verified by:_____________________           Performed by: _____________________

  1. TECHNICAL SPECIFICATIONS
Maximum Base Foil Width 320mm – PVC/ PVC COATED PVDC Thickness Up to 350 Micron
Maximum Lidding Foil Width 320mm, All Heat Sealable Aluminum Foils with 9gsm HSL.
Minimum – Maximum Punch Index 30 – 110mm (Optional 136mm)
Minimum – Maximum Form Depth 3mm to 16mm
Speed Up to 120 Punching Cycle
Product Feeding Automatic – By Universal Feeder

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  1. TECHNICAL SPECIFICATIONS OF COMPONENTS/BOUGHT OUTS
Sr No Description Speciation
1. Main Structure
Material Stainless steel, SS 304
Surface Finish Mate Finished Pre Buffed Sheets
2. Main Frame/ Forming/ Sealing and Punching Station with Form Heaters Assembly
Position. Above main structure
Manufacturer Bliscare Machines
Specification Forming/ Sealing and Punching Station
Material Aluminum HE 30 Grade
Surface Finish Ground Finish with Anodizing
3. Drive Assembly of Form/ Seal and Punch Assembly
Manufacture Bliscare Machines Position in the Station Drive Zone
Made of MS Harden Mild Steels with 60 HRC
Finish Blacking
 

4. Indexing Station Drive Assembly

 
Position. Between Sealing and Punching Station
Manufacturer Mechanical Linear Indexing
Specification Linear Type
Material Timer Belt Continental
Surface Finish Anodizing and ENP coating.
 

5. Station Drive Assembly

 
Position. Below Station assembly
Manufacturer Bliscare Machines
Surface Finish Wire Cutting & ENP Coating

 

  1. MATERIAL OF CONSTRUCTION
  2. All Product Contact Parts are made by SS 304 and Aluminum HE 30 Grade
  3. All SS 304 / Aluminum HE 30 Grade materials from India’s reputed Suppliers
  1. FALCON & SANO CITO REMARK:
  • Falcon Remark :

____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

___________________________(Sign/date)

  • Sano Cito Remark :

_______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ (Sign/date)

Sr. No. SANO CITO FALCON
Name Sign & Date Name Sign & Date
1  

 

      
2  

 

      
3  

 

      

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