TURN TABLE DESIGN QUALIFICATION
Stainless steel Scrambler & Unscrambler, which is familiar as turn table. This is built on MS Square frame, solid guide rail & reduction gear box for jerk less & noiseless performance. Turntable is useful to ensure total synchronization, uniform flow of container and to take a turn at 90 degree to suit different machines and purposes for automatic transfer of container for further operation
TABLE OF CONTENTS
- Objective
- Scope
- Responsibilities
- Machine Description
- Technical Specification
- Material of Construction
- Change Control Procedure
- Reference Documents
- Abbreviation
- Approval Sheet
- Customer Approval Sheet
OBJECTIVE:
- To design, engineer, and supply the 30” dia. Turn Table.
- To prove that each operation proceeds as per the design specification and the tolerances prescribed there in the document is the same at utmost transparency
SCOPE:
The scope of this qualification document is limited to the Design Qualification of 30” dia. Turn Table of containers for next operation. This qualification document is part of a validation activity for the 30” dia. Turn Table.
Qualification of support utilities is not within the scope of this qualification documents
The equipment shall be used for store and feeding containers for varies operation. The equipment shall operate under dust free environment & conditions as per the GMP requirement.
RESPONSIBILITIES:
Client:
- To provide the URS for the equipment.
- To perform the Factory Acceptance Test (FAT).
Manufacturer:
- To provide the complete technical details of the equipment pertaining to its design, comprising of the following:
- Machine Description
- Technical Specifications for bought-out items
- Product Contact Parts
- Brief Process Description
- To facilitate the client for the Factory acceptance test of the machine at their works/ site.
- If at any point in time, any change is desired in the mutually agreed design, Change control procedure shall be followed and documented.
MACHINE DESCRIPTION:
Stainless steel Scrambler & Unscrambler, which is familiar as turn table. This is built on MS Square frame, solid guide rail & reduction gear box for jerk less & noiseless performance. Turntable is useful to ensure total synchronization, uniform flow of container and to take a turn at 90 degree to suit different machines and purposes for automatic transfer of container for further operation.
Process:
Container loaded on turn table manually or automatically will rotate on disc of turn table. During rotation of turn table, the container will be guided by a SS strip towards outlet path. The output of turn cable can be maintained by A.C. Frequency drive.
TECHNICAL SPECIFICATION:
| Sr. No. | Description | Specifications |
| 1. | Model | PTT-30 |
| 2. | MAIN MOTOR | MAKE : BONFIGLIOLI
0.5HP/1.75A/0.37KW/1397RPM/3PHASE |
| 3. | MAIN GEAR BOX | MAKE : FENNER
MODEL : FW-63-FL |
| 4. | MAIN A.C DRIVE | MAKE : ALLEN BRADLEY
MODEL : 22F-A2P5N103 |
| 5. | MAIN SWITCH | MAKE : SCHNEIDER
|
| 6. | MACHINE DIMENSION | 850mm L x 780mm W x 1040mm H |
MATERIAL OF CONSTRUCTION:
| Sr. No | Component | MOC |
|
|
Machine frame structure | MS Angle Size:40×40
Powder Coated |
|
|
External cladding | SS 304 |
CHANGE CONTROL PROCEDURE:
Any modification arising in the design at a later stage, shall be incorporated only after due authentication of Change Control Procedure. The client and the Manufacturer should authenticate the Change control procedure.
REFERENCE DOCUMENTS – ANNEXURE:
| Sr. No. | Documents |
| 1. | Equipment Brochure |
| 2. | Operational and Instructional Manual |
| 3. | General Arrangement Drawing |
| 4. | Electrical Circuit Diagram |
ABBREVIATIONS:
| Abbreviated Form | Expanded Form |
| NA | Not Applicable |
| DQ | Design Qualification |
| GMP | Good Manufacturing Practice |
| URS | User Requirement Specification |
| HP | Horse Power |
| RPM | Revolution Per Minute |
| Hz | Hertz |
| MOC | Material Of Construction |
| SS | Stainless Steel |
| MS | Mild Steel |
APPROVAL SHEET:
Prepared by:
The signature below claims to have compiled the protocol with respect to the User Requirement Specification
Reviewed by:
The below signatory claims to have verified the specifications as laid in the defined qualification protocol.
Approved by:
The below signatory authenticates the protocol to have met with the specifications and that the machine is as per the defined protocol.
CUSTOMERS APPROVAL:
Reviewed by:
The Reviewer’s signature claims to have verified the specifications as laid in the defined qualification protocol.
Approved by:
The Approver authenticates the protocol to have met with the specifications as laid in the User Requirement Specification and that the machine is as per the defined protocol.