IQ of AUTOMATIC AIRJET BOTTLE AIR AND VACUUM CLEANING MACHINE

INSTALLATION QUALIFICATION of AUTOMATIC AIRJET BOTTLE AIR AND VACUUM CLEANING MACHINE

Contents

  • Pre Execution Approval
  • Objective
  • Equipment Description
  • Participants Log
  • Installation Qualification Checklist
  • Sub-Component CheckList
  • Component Location List
  • MOC Verification List
  • Test / Inspection Reports
  • Utility Verification List
  • Attachment Log
  • Summary, Conclusion, and Recommendation
  • Abbreviations
  • Post Execution Approval

PRE-EXECUTION APPROVAL

Prepared by

By signing, the person is responsible for the accuracy of this Installation Qualification and agrees with the content

Approved by

The signature on this page indicates that this document has been reviewed, checked, and approved by the concerned person. It shall be signed and dated.

OBJECTIVE:

Installation Qualification protocol for Automatic Air jet bottle air& vacuum cleaning Machine with 30” dia. Turn Table is written to comply with requirements for Qualification. Qualification of critical equipment is a GMP requirement.

Scope of Qualification:

The scope is limited to Automatic Air jet cleaning & vacuum cleaning Machine with 30” dia. Turn Table

The purpose of this protocol is as follows:

  • To provide documented evidence that the Automatic Air jet bottle air & vacuum cleaning Machine with 30” dia. Turn Table is installed as per design.
  • To collect the required information for installation of Automatic Air jet bottle air& vacuum cleaning Machine with 30” dia. Turn Table in order to assure the equipment functions as per the desired operating specifications.

EQUIPMENT DESCRIPTION:

Automatic Air jet Cleaning & vacuum cleaning Machine is used to clean the Bottle with air & vacuumed to the subsequent machine for further operation.  It is for 80-120 Bottles per minute.

Basic Constructional Features:

  • The Unit is compact, versatile, and enclosed in S.S. elegantly hair finish body.
  • All non-contact parts shall be of SS304 / cladded with SS 304.

Description:

  • The Main Motor on the gear box.
  • The Blower Motor.
  • C. frequency drive is provided for speed control.

PARTICIPANTS LOG:

All persons involved in the execution of this protocol must sign

INSTALLATION QUALIFICATION CHECKLIST:

Checks to be performed
Check for the Dimensional accuracy
Check for the receipt of the consignment in good condition
Check for the Motor and the Gearbox
Check for the alignment of the drive

The purpose of this checklist is to check and document the receipt of equipment and spares as per the Purchase order.

SUBCOMPONENT CHECKLIST:

Component (Make + Specs.)
MAIN MOTOR

MAKE : BONFIGLIOLI

1HP/0.75KW/3A/230V/1415

RPM/3PHASE

SRNO.12200010253826031

BLOWER MOTOR

MAKE : BONFIGLIOLI

0.5HP/0.37KW/0.85A/415V/

2815RPM/3PHASE

SRNO.THBM2044

TURN TABLE GEAR BOX

MAKE : BONFIGLIOLI

MODEL : VF44 F120 HS B3

SRNO.03 B03202213770

RATIO : 20:01

MAIN GEAR BOX

MAKE : BONFIGLIOLI

MODEL : AS20 P14 080 B5B3

SRNO.2 210000103311800005

RATIO : 14:01

MAIN A.C DRIVE

MAKE : ALLEN BRADLEY

MODEL:22F-A4P2N103

SRNO.FA4P2NOW20320006

1HP/230V/3PHASE

SOLENOID VALVE

MAKE  : SMC

MODEL : VX220AA

PRESSURE GUAGE

MAKE : POINTER

MODEL: 21050028

AIR FILTER REGULATOR

MAKE : SMC

MODEL : AW20-02BG1-B

AIR FILTER 03 NOS

MAKE : SMC

MODEL : AC30-X1W2078A

AIR SWITCH

MAKE : SMC

MODEL : IS3000-02

CONTACTOR-1-02 NOS

MAKE :SCHNEIDER

MODEL:LC1D09M7

TYPE :09AMP

CONTACTOR-2

MAKE :SCHNEIDER

MODEL:LC1D12M7

TYPE :12AMP

OLR

MAKE :SCHNEIDER

MODEL : LRD07

TYPE:1.6-2.5A

MCB-1

MAKE : SCHNEIDER

MODEL : A9N4P16C

TYPE: 4P-16A

MCB-2

MAKE : SCHNEIDER

MODEL : A9N2P10C

TYPE:2P-10A

SMPS

MAKE: DELTA

MODEL:PMT-24V100W2AA

SRNO.P624100BA020170838

COMPONENT LOCATION LIST:

Component
Location
Observation
Main MotorCoupled to the main Gear Box
Main Gear BoxOn the machine structure
Blower MotorOn the machine structure

MOC VERIFICATION LIST: (REFERENCE TO CERTIFICATES):

ComponentMOCObservation
Machine frame structure (Square pipe)SS 304

 

 
Star PlateNylon 
Air jet NozzleSS 304 
Guide RailSS 304 
Turn TableSS304 cladding 

TEST / INSPECTION REPORTS:

DocumentsType
 MotorTest Certificate
Gear BoxTest Certificate
A.C. DriveTest Certificate

UTILITY VERIFICATION LIST:

Utility ParameterMethod

 of Verification

Acceptance Criteria
Electrical power supplyBy Multi meter3 Phase ,415 ± 5%

 

FrequencyBy Multi meter50 Hz
Output Voltage from TransformerBy Multi meter230  ± 5%

 

ATTACHMENT LOG:

All documents attached to this protocol should be listed in the following log. If the attachment is more than one page then denote the number of pages along with the protocol number, signature, and date on the first page of the attachment.

SUMMARY, CONCLUSIONS, AND RECOMMENDATIONS:

ParameterComment (Yes / No/NA)
Did the IQ Protocol comply with all the parameters laid down in the document?
Did the IQ invite any deviation?
In case of any deviation, is it acceptable?

ABBREVIATIONS:

Abbreviation
Expanded Form
IQInstallation Qualification
NANot Applicable
GMPGood Manufacturing Practice
SSStainless Steel
RPMRevolution Per Minute
HPHorse Power
VVolts
HzHertz
A.C.Alternating Currant
MOCMaterial Of Construction

POST EXECUTION APPROVAL

Approver’s signature

Approver’s signature indicates all the test mentioned in Protocol has been completed and all the amendment and discrepancies are documented approved attached to the protocol. The signature in the below blocks indicates that the qualification report has been reviewed and found to an acceptable state and all the discrepancies have been satisfactorily resolved.

Qualifications & Validations