INSTALLATION QUALIFICATION of AUTOMATIC AIRJET BOTTLE AIR AND VACUUM CLEANING MACHINE
Contents
- Pre Execution Approval
- Objective
- Equipment Description
- Participants Log
- Installation Qualification Checklist
- Sub-Component CheckList
- Component Location List
- MOC Verification List
- Test / Inspection Reports
- Utility Verification List
- Attachment Log
- Summary, Conclusion, and Recommendation
- Abbreviations
- Post Execution Approval
PRE-EXECUTION APPROVAL
Prepared by
By signing, the person is responsible for the accuracy of this Installation Qualification and agrees with the content
Approved by
The signature on this page indicates that this document has been reviewed, checked, and approved by the concerned person. It shall be signed and dated.
OBJECTIVE:
Installation Qualification protocol for Automatic Air jet bottle air& vacuum cleaning Machine with 30” dia. Turn Table is written to comply with requirements for Qualification. Qualification of critical equipment is a GMP requirement.
Scope of Qualification:
The scope is limited to Automatic Air jet cleaning & vacuum cleaning Machine with 30” dia. Turn Table
The purpose of this protocol is as follows:
- To provide documented evidence that the Automatic Air jet bottle air & vacuum cleaning Machine with 30” dia. Turn Table is installed as per design.
- To collect the required information for installation of Automatic Air jet bottle air& vacuum cleaning Machine with 30” dia. Turn Table in order to assure the equipment functions as per the desired operating specifications.
EQUIPMENT DESCRIPTION:
Automatic Air jet Cleaning & vacuum cleaning Machine is used to clean the Bottle with air & vacuumed to the subsequent machine for further operation. It is for 80-120 Bottles per minute.
Basic Constructional Features:
- The Unit is compact, versatile, and enclosed in S.S. elegantly hair finish body.
- All non-contact parts shall be of SS304 / cladded with SS 304.
Description:
- The Main Motor on the gear box.
- The Blower Motor.
- C. frequency drive is provided for speed control.
PARTICIPANTS LOG:
All persons involved in the execution of this protocol must sign
INSTALLATION QUALIFICATION CHECKLIST:
| Checks to be performed |
| Check for the Dimensional accuracy |
| Check for the receipt of the consignment in good condition |
| Check for the Motor and the Gearbox |
| Check for the alignment of the drive |
The purpose of this checklist is to check and document the receipt of equipment and spares as per the Purchase order.
SUBCOMPONENT CHECKLIST:
| Component (Make + Specs.) | |
| MAIN MOTOR
MAKE : BONFIGLIOLI 1HP/0.75KW/3A/230V/1415 RPM/3PHASE SRNO.12200010253826031 |
|
| BLOWER MOTOR
MAKE : BONFIGLIOLI 0.5HP/0.37KW/0.85A/415V/ 2815RPM/3PHASE SRNO.THBM2044 |
|
| TURN TABLE GEAR BOX
MAKE : BONFIGLIOLI MODEL : VF44 F120 HS B3 SRNO.03 B03202213770 RATIO : 20:01 |
|
| MAIN GEAR BOX
MAKE : BONFIGLIOLI MODEL : AS20 P14 080 B5B3 SRNO.2 210000103311800005 RATIO : 14:01 |
|
| MAIN A.C DRIVE
MAKE : ALLEN BRADLEY MODEL:22F-A4P2N103 SRNO.FA4P2NOW20320006 1HP/230V/3PHASE |
|
| SOLENOID VALVE
MAKE : SMC MODEL : VX220AA |
|
| PRESSURE GUAGE
MAKE : POINTER MODEL: 21050028 |
|
| AIR FILTER REGULATOR
MAKE : SMC MODEL : AW20-02BG1-B |
|
| AIR FILTER 03 NOS
MAKE : SMC MODEL : AC30-X1W2078A |
|
| AIR SWITCH
MAKE : SMC MODEL : IS3000-02 |
|
| CONTACTOR-1-02 NOS
MAKE :SCHNEIDER MODEL:LC1D09M7 TYPE :09AMP |
|
| CONTACTOR-2
MAKE :SCHNEIDER MODEL:LC1D12M7 TYPE :12AMP |
|
| OLR
MAKE :SCHNEIDER MODEL : LRD07 TYPE:1.6-2.5A |
|
| MCB-1 MAKE : SCHNEIDER MODEL : A9N4P16C TYPE: 4P-16A |
|
| MCB-2
MAKE : SCHNEIDER MODEL : A9N2P10C TYPE:2P-10A |
|
| SMPS
MAKE: DELTA MODEL:PMT-24V100W2AA SRNO.P624100BA020170838 |
COMPONENT LOCATION LIST:
| Component |
Location |
Observation |
| Main Motor | Coupled to the main Gear Box | |
| Main Gear Box | On the machine structure | |
| Blower Motor | On the machine structure |
MOC VERIFICATION LIST: (REFERENCE TO CERTIFICATES):
| Component | MOC | Observation |
| Machine frame structure (Square pipe) | SS 304
|
|
| Star Plate | Nylon | |
| Air jet Nozzle | SS 304 | |
| Guide Rail | SS 304 | |
| Turn Table | SS304 cladding |
TEST / INSPECTION REPORTS:
| Documents | Type |
| Motor | Test Certificate |
| Gear Box | Test Certificate |
| A.C. Drive | Test Certificate |
UTILITY VERIFICATION LIST:
| Utility Parameter | Method
of Verification |
Acceptance Criteria |
| Electrical power supply | By Multi meter | 3 Phase ,415 ± 5%
|
| Frequency | By Multi meter | 50 Hz |
| Output Voltage from Transformer | By Multi meter | 230 ± 5%
|
ATTACHMENT LOG:
All documents attached to this protocol should be listed in the following log. If the attachment is more than one page then denote the number of pages along with the protocol number, signature, and date on the first page of the attachment.
SUMMARY, CONCLUSIONS, AND RECOMMENDATIONS:
| Parameter | Comment (Yes / No/NA) |
| Did the IQ Protocol comply with all the parameters laid down in the document? | |
| Did the IQ invite any deviation? | |
| In case of any deviation, is it acceptable? |
ABBREVIATIONS:
Abbreviation |
Expanded Form |
| IQ | Installation Qualification |
| NA | Not Applicable |
| GMP | Good Manufacturing Practice |
| SS | Stainless Steel |
| RPM | Revolution Per Minute |
| HP | Horse Power |
| V | Volts |
| Hz | Hertz |
| A.C. | Alternating Currant |
| MOC | Material Of Construction |
POST EXECUTION APPROVAL
Approver’s signature
Approver’s signature indicates all the test mentioned in Protocol has been completed and all the amendment and discrepancies are documented approved attached to the protocol. The signature in the below blocks indicates that the qualification report has been reviewed and found to an acceptable state and all the discrepancies have been satisfactorily resolved.