Factory Acceptance Test for Fluid Bed Dryer
Factory Acceptance Test for Fluid Bed Dryer
| Machine name | : | FALCON FLUID BED DRYER |
| Client Name & address | : | FALCON, AHMEDABAD, INDIA |
| Document name | : | factory acceptance test |
| PROTOCOL No. | : | |
| Revision no. | : | 00 |
| MACHINE SR. NO. | : |
Table of Contents
1.… SYSTEM DESCRIPTION & SALIENT FEATURES :…………………………………………………………….
2.… SYSTEM CHECKS :……………………………………………………………………………………………………………
2.1 Physical Check :……………………………………………………………………………………………………………..
- TECHNICAL SPECIFICATIONS:……………………………………………………………………………………….
- TECHNICAL SPECIFICATIONS OF SUB COMPONENTS/BOUGHTOUTS :……………………………
- MATERIAL OF CONSTRUCTION:………………………………………………………………………………………..
- FALCON & SANO CITO REMARK:………………………………………………………………………………………
- SYSTEM DESCRIPTION :
The principle of Fluid Bed Dryer is to create a fluidal turbulence in and a granulated or powdery wet product by means of hot air (or dehumidified air) flowing in an upward Direction and to dry the same to the final required degree in a careful manner. The Fluid Bed Dryer and its subassemblies design will be based on technical requirement, cGMP requirement, performance requirement and control logics.
In Fluid bed dryer the wet material is transposed to a fluidized state by hot air stream that surrounds the material completely and therefore the heat transfer rate achieved is very high and the temperature distribution throughout the product is uniform. Due to this drying time is considerably reduced and therefore high production rate are achieved. As the product is in closed contact with hot air at low temp, and also for short duration, the physical and chemical properties of the product generally not affected & therefore the dryer can effectively be used for heat sensitive products. Due to movement of product during drying, lump formation, case hardening etc., are minimized.
Air preparation unit is rectangular in shape. It is housing to accommodate air filter (10µ + 5 µ + 0.3µ HEPA) air Heater. The one end is provide with filter mounting frame while other with a transition duct for changing rectangular section to circular duct.
Product container is conical shaped container having the formed end at top and a welded flange at bottom. The wet product is loaded in the container, as per its working capacity i.e.120 Kgs. Container contains bottom perforated plate, Dutch weave mesh, L/S Glass window, sampling device, support bars, temperature sensor etc.
Product container trolley is a tubular structure to support the product container, provided with S.S. 304 swivel castors wheel. There are four Nos. guide wheel brackets provided for easy locating with main body.
Filter bag shaking device is an automatic type bag shaking arrangement. When the bag hanger & bag are connected through telescopic cylinder, the shaking frequency and interval are variable parameters, which can be set PLC controller. The shaking is required to remove the adhered product particles on the bag contact surface to improve its permeability and avoid choking of the bags. The system contains filter bag sealing gasket, FBD housing ring, multiple finger filter bag, filter bag hanger, quick change coupling and pneumatic cylinder for shaking & lowering.
The Ducting is provided between air preparation unit, main body, product container, blower inlet etc. This ducting conveys the air through filter bags to the blower suction. Then the air is exhausted through the blower outlet ducting. The duct flanges are provided with FGN rubber gasket and SS bolt & nuts.
| DESCRIPTION | SPECIFICATIONS |
| Model | The equipment should be a cGMP compliant model. And the model no:- FBD-120 kg |
| Capacity | 120Kgs. Working Capacity (Bowl capacity – Gross volume – 410 ltrs / working volume 300 ltrs) |
| Process | Equipment should be able to Dry the material very smoothly. |
| Machine Operating | PLC with HMI Color touch screen panel (HMI Size: 7”) |
| Calibration | All components which require calibration shall be identified and calibrated. Calibration certificates to be provided at the time of Installation qualification. |
| Qualifications | The manufacturer shall complete and provide the documents pertaining to Design, Installation, Operation & performance Qualification. |
| Safety features | Adequate Safety features in machine for men and material shall be provided along with the equipment. The equipment is featured with very important & specially designed safety feature device called ‘explosion Vent’ which is designed to burst at a certain decided temperature and relives pressure from the line and thus saves equipment and surrounding environment from catching fire and explosion. |
| Electrical system | The electrical system of the equipment shall be housed as per the cGMP and CE standards. |
Salient Features
- Standard and GMP model with contact parts in SS 316 quality.
- A blower is provided to circulate the hot air evenly in the dryer
- Digital temperature controller is provided for controlling temperature
- Process timer is provided for setting Batch time which automatically off the machine when time is over.
- Single Piece Modular design
- High Productivity and Superior design
- In compliance with cGMP guidelines
- Uniform drying with reduced drying time
- Low noise level
- Pneumatic container lifting system
- Minimum handling and more hygienic
- Lifting & tilting device of product container for easy handling
- Retarding chamber and expansion chamber are made in single piece construction to enhance cGMP and facilitate hygienic cleaning
- SYSTEM CHECKS :
| Method | Description | Acceptance Criteria | Observation | Sign/date |
| Outer Surface finish verification | Check Outer surface of machine | -Matt finish -Curved corner -No dent -No visible spot of welding | ||
| AC/DC panel checking | Visual check | -Should be available -Proper wiring | ||
| Document verification | Verification of calibration certificate of Digital Pressure Indicator, Pressure Gauge. | -Calibration certificated should be available | ||
| Document verification | Verification of MOC certificate | -MOC certificated should be available |
Verified by:_____________________ Performed by: _____________________
- TECHNICAL SPECIFICATIONS
| S No. | Item | FLUID BED DRYERS | |
| 2. | Capacity | 120 Kgs. | |
| 3. | Product Container Volume | 410 Liters | |
| 4. | Blower Motor | TEFC, 20HP/ 2940RPM MOTOR 440V/50CS/3PH/AC | |
| 5. | Contact Parts | S.S. 316 Quality | |
| 6. | Trolley | S.S. 304 Tubular Frame With PU Wheels. | |
| 9. | Drying temp. Max. | 120oC | |
| 10. | Heater | 54 kw. Electrical heater (27 x each 2 kw) | |
| 11. | Explosion vent | The equipment is featured with very important & specially designed safety feature device called ‘explosion Vent’ which is designed to burst at a certain decided temperature and relives pressure from the line and thus saves equipment and surrounding environment from catching fire and explosion. | |
| 12. | Electric Operation | Through Penal Board with starter | |
| 13. | Overall dimension(mm) | 1655(L) x 1700(W) x 2900(H) | |
| 14. | Quantity | One No. | |
| 15. | Location | FALCON MACHINERIES | |
| 16. | Installation | Main Manufacturing Plant | |
| 17. | Utilities (Air) | 6 bar air pressure, | |
| 18. | Power Load | 71 kw (56 kw electrical heater & 15 kw motor) | |
| 19. | Operation | Through PLC HMI | |
- TECHNICAL SPECIFICATION OF SUB COMPONENTS/BOUGHTOUTS:
| S. No. | Particulars | Specifications | |
| 1 | Main Motor | ||
| Make | HINDUSTAN MOTORS | ||
| HP | 20 HP / 15 kw /Foot Mounted | ||
| RPM | 2940 | ||
| 2 | PLC & HMI | SCHNEIDER MAKE | |
| PLC Model | HMIGXU3522 | ||
| HMI Model | TM200C24T | ||
| 3 | Sensor | PT-100 | |
| 4 | Pneumatic Cylinder | Genetic make | |
- MATERIAL OF CONSTRUCTION
| Description of parts | Material |
| Material Contact parts | SS 316 |
| Non contact parts | SS 304 |
| Finger beg | P.C. SARTEN |
| Rubber Gasket | Silicon |
| Blower Fan | Aluminum |
- FALCON REMARK:
- Falcon Remark :
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___________________________ (Sign/date)
| Sr. No. | PHARMACUTICAL INDUSTRY | FALCON | ||
| Name | Sign & Date | Name | Sign & Date | |
| 1 |
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| 2 |
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| 3 |
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