Factory Acceptance Test for Fluid Bed Dryer

Machine name	:	FALCON  FLUID BED DRYER
Client Name & address	:	FALCON, AHMEDABAD, INDIA
Document name	:	factory  acceptance test
PROTOCOL No.	:
Revision no.	:	00
MACHINE SR. NO.	:

Table of Contents

 1.… SYSTEM DESCRIPTION & SALIENT FEATURES :…………………………………………………………….

2.… SYSTEM CHECKS :……………………………………………………………………………………………………………

2.1 Physical Check :……………………………………………………………………………………………………………..

3. TECHNICAL SPECIFICATIONS:……………………………………………………………………………………….
4. TECHNICAL SPECIFICATIONS OF SUB COMPONENTS/BOUGHTOUTS :……………………………
5. MATERIAL OF CONSTRUCTION:………………………………………………………………………………………..
6. FALCON & SANO CITO REMARK:………………………………………………………………………………………

 

1. SYSTEM DESCRIPTION :

 The principle of Fluid Bed Dryer is to create a fluidal turbulence in and a granulated or powdery wet product by means of hot air (or dehumidified air) flowing in an upward Direction and to dry the same to the final required degree in a careful manner. The Fluid Bed Dryer and its subassemblies design will be based on technical requirement, cGMP requirement, performance requirement and control logics.

In Fluid bed dryer the wet material is transposed to a fluidized state by hot air stream that surrounds the material completely and therefore the heat transfer rate achieved is very high and the temperature distribution throughout the product is uniform. Due to this drying time is considerably reduced and therefore high production rate are achieved. As the product is in closed contact with hot air at low temp, and also for short duration, the physical and chemical properties of the product generally not affected & therefore the dryer can effectively be used for heat sensitive products. Due to movement of product during drying, lump formation, case hardening etc., are minimized.

Air preparation unit is rectangular in shape. It is housing to accommodate air filter (10µ + 5 µ + 0.3µ HEPA) air Heater. The one end is provide with filter mounting frame while other with a transition duct for changing rectangular section to circular duct.

Product container is conical shaped container having the formed end at top and a welded flange at bottom. The wet product is loaded in the container, as per its working capacity i.e.120 Kgs. Container contains bottom perforated plate, Dutch weave mesh, L/S Glass window, sampling device, support bars, temperature sensor etc.

Product container trolley is a tubular structure to support the product container, provided with S.S. 304 swivel castors wheel. There are four Nos. guide wheel brackets provided for easy locating with main body.

Filter bag shaking device is an automatic type bag shaking arrangement. When the bag hanger & bag are connected through telescopic cylinder, the shaking frequency and interval are variable parameters, which can be set PLC controller. The shaking is required to remove the adhered product particles on the bag contact surface to improve its permeability and avoid choking of the bags. The system contains filter bag sealing gasket, FBD housing ring, multiple finger filter bag, filter bag hanger, quick change coupling and pneumatic cylinder for shaking & lowering.

The Ducting is provided between air preparation unit, main body, product container, blower inlet etc. This ducting conveys the air through filter bags to the blower suction. Then the air is exhausted through the blower outlet ducting. The duct flanges are provided with FGN rubber gasket and SS bolt & nuts.

 

DESCRIPTION	SPECIFICATIONS
Model	The equipment should be a cGMP compliant model. And the model no:- FBD-120 kg
Capacity	120Kgs. Working Capacity (Bowl capacity – Gross volume – 410 ltrs / working volume 300 ltrs)
Process	Equipment should be able to Dry the material very smoothly.
Machine Operating	PLC with HMI Color touch screen panel (HMI Size: 7”)
Calibration	All components which require calibration shall be identified and calibrated. Calibration certificates to be provided at the time of Installation qualification.
Qualifications	The manufacturer shall complete and provide the documents pertaining to Design, Installation, Operation & performance Qualification.
Safety features	Adequate Safety features in machine for men and material shall be provided along with the equipment. The equipment is featured with very important & specially designed safety feature device called ‘explosion Vent’ which is designed to burst at a certain decided temperature and relives pressure from the line and thus saves equipment and surrounding environment from catching fire and explosion.
Electrical system	The electrical system of the equipment shall be housed as per the cGMP and CE standards.

 

Salient Features

• Standard and GMP model with contact parts in SS 316 quality.
• A blower is provided to circulate the hot air evenly in the dryer
• Digital temperature controller is provided for controlling temperature
• Process timer is provided for setting Batch time which automatically off the machine when time is over.
• Single Piece Modular design
• High Productivity and Superior design
• In compliance with cGMP guidelines
• Uniform drying with reduced drying time
• Low noise level
• Pneumatic container lifting system
• Minimum handling and more hygienic
• Lifting & tilting device of product container for easy handling
• Retarding chamber and expansion chamber are made in single piece construction to enhance cGMP and facilitate hygienic cleaning

 

2. SYSTEM CHECKS :

2.1 Physical Check :

Method	Description	Acceptance Criteria	Observation	Sign/date
Outer Surface finish verification	Check Outer surface of machine	-Matt finish -Curved corner -No dent -No visible spot of welding
AC/DC panel checking	Visual check	-Should be available -Proper wiring
Document verification	Verification of calibration certificate of Digital Pressure Indicator, Pressure Gauge.	-Calibration  certificated should be available
Document verification	Verification of MOC certificate	-MOC certificated should be available

 

   Verified by:_____________________           Performed by: _____________________

 

3. TECHNICAL SPECIFICATIONS

S No.	Item	FLUID BED DRYERS
2.	Capacity	120 Kgs.
3.	Product Container Volume	410 Liters
4.	Blower Motor	TEFC, 20HP/ 2940RPM MOTOR 440V/50CS/3PH/AC
5.	Contact Parts	S.S. 316 Quality
6.	Trolley	S.S. 304 Tubular Frame With PU Wheels.
9.	Drying temp. Max.	120oC
10.	Heater	54 kw. Electrical heater (27 x each 2 kw)
11.	Explosion vent	The equipment is featured with very important & specially designed safety feature device called ‘explosion Vent’ which is designed to burst at a certain decided temperature and relives pressure from the line and thus saves equipment and surrounding environment from catching fire and explosion.
12.	Electric Operation	Through Penal Board with starter
13.	Overall dimension(mm)	1655(L) x 1700(W) x 2900(H)
14.	Quantity	One No.
15.	Location	FALCON MACHINERIES
16.	Installation	Main Manufacturing Plant
17.	Utilities (Air)	6 bar air pressure,
18.	Power Load	71 kw (56 kw electrical heater & 15 kw motor)
19.	Operation		Through PLC HMI

  

4. TECHNICAL SPECIFICATION OF SUB COMPONENTS/BOUGHTOUTS:

S. No.	Particulars	Specifications
1	Main Motor
	Make		HINDUSTAN MOTORS
	HP		20 HP / 15 kw /Foot Mounted
	RPM		2940
2	PLC & HMI	SCHNEIDER MAKE
	PLC Model		HMIGXU3522
	HMI Model		TM200C24T
3	Sensor	PT-100
4	Pneumatic Cylinder	Genetic make

 

5. MATERIAL OF CONSTRUCTION

Description of parts	Material
Material Contact parts	SS 316
Non contact parts	SS 304
Finger beg	P.C. SARTEN
Rubber Gasket	Silicon
Blower Fan	Aluminum

 

 

6. FALCON  REMARK:

• Falcon Remark :

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___________________________ (Sign/date)

Sr. No.	PHARMACUTICAL INDUSTRY		FALCON
	Name	Sign & Date	Name	Sign & Date
1
2
3

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