INSTALLATION QUALIFICATIONS OF COMPRESSION MACHINE
TABLE OF CONTENT
- Purpose
- Scope
- Responsibilities
- Procedure
- Installation Qualification tests
- Documents & Drawings Verification
- Verification of Technical Specification for In-House & sub-components /
Bought out items
- Utilities Verification
- Material of Construction Verification
- Critical Instrument calibration verification
- Installation Qualification Tests Status
- Data Analysis, Summary of IQ & Recommendations
- Amendment Record
- Conclusion
- PURPOSE:
To describe the Installation Qualification procedure to be used during qualification of B4 Type 35 Station. “B” Tooling Tab, Machine, its accessories and to define the specification of the system in order to:
- ensure that the equipment meets the specification as Design Qualification ().
- aid verification of the installation as per equipment general arrangement drawing.
- ensure that the system installation meets acceptance criteria
- ensure that the equipments will be installed in accordance with current Good manufacturing Practices.
- SCOPE:
This procedure applies to the installation qualification of B4 Type 35 Station. “B” Tooling Tab, Machine and its accessories to be installed at Pharma Company.
- RESPONSIBILITIES:
- It is the responsibility of the Manufacturer to prepare the installation qualification protocol as per Design Qualification
- It is the responsibility of the client to check and approve the installation qualification protocol.
- It is the responsibility of the Manufacturer to perform all the specifications verification checks and tests with respect to installation qualification and compiling data in co-ordination with client.
- PROCEDURE:
The following requirement / practices apply to B4 Type 35 Station. “B” Tooling Tab, Machine Installation Qualification activities:
- Verify that systems are installed in accordance with approved engineering drawings and documents, which shall include the following
- General arrangement drawing.
- Installation specification
- Equipment manuals
- Verify that the equipment and instrumentation are clearly described as per vendor, model, capacity, materials of construction and any critical criteria.
- Verify that major components are tagged or labelled with a unique ID number.
- INSTALLATION QUALIFICATION TESTS:
The table below lists the tests to be performed as part of the Installation Qualification phase.
| TEST NUMBER | CRITICAL FEATURE |
| 5.1 | Documents & Drawings Verification |
| 5.2 | Verification of Technical Specification for
In-House & sub-components / bought out items |
| 5.3 | Utilities Verification |
| 5.4 | Material of construction verification |
| 5.5 | Critical Instrument calibration verification |
Documents & Drawings Verification
- Rationale –
To verify that the documentation provides complete and correct technical references and permits servicing of the units.
- Test equipment –
None Required.
- Procedure –
- Verify that the required documents and drawings listed in the table 5.1.5 are available.
- Review the documents and drawings for completeness and exactness with the installed units.
- Attach the copies of the drawings or reference the location from where they can be easily retrieved.
- Any items in the installation, which are not conforming to the corresponding drawings, must be commented on in the appropriate space. List the non-conformances and the reasons for them in an attachment if necessary.
- Acceptance Criteria –
- The documents must be accurate and complete.
- The drawing information must correspond to the physical installation.
- Documentation Verification Results.
| Sr. No | Description | Document No | Verified By | Date |
| 1 | Installation, Maintenance and Operation Manual | |||
| 2 | General arrangement drawing |
Conclusions / Comments:
PASS FAIL
Verified By: _______________________ Date: ______________
Checked By: ________________________ Date: ______________
Verification of Technical Specification for In-House & sub-components / Bought out items
- Purpose
To verify that each major component of the B4 Type 35 Station. “B” Tooling Tab, Machine are present and identified.
- Test Equipment
None Required
- Procedure
- Confirm that identification nameplates have been applied to the units and that these indicate the following (where applicable).
– Type
– Identification (Tag)
– Manufacturer
– Model Number
- Confirm that the various components of B4 Type 35 Station. “B” Tooling Tab, Machine are present and tagged as per specifications and drawings, in the proper number and configuration.
- Note any deviations or discrepancies and recommend follow up action if required.
- Acceptance Criteria
All units and parts specified in design qualification and on latest revision of drawings must be present, documented and tagged.
- Major Components Results
| Description | Specification | Meets
Spec. (Yes/No) |
Verification Source | Signature | Date | |||||
| 1. Equipment Description | ||||||||||
| Equipment Name | B4 Type 35 Station. “B” Tooling Tab, Machine | |||||||||
| Equipment Code | ||||||||||
| Model No. | FXD-B4-35 “B” | |||||||||
| Serial No | ||||||||||
| Turret RPM | Min = 15
Max = 40 |
|||||||||
| Output (Tablet/ Hour) | Min = 70,000
Max = 1,68,000 |
|||||||||
| Hopper capacity | ||||||||||
| No of Hopper | 1 Nos. | |||||||||
| Tablet diameter | Max = 16.1 mm | |||||||||
| Depth of fill | 15 mm | |||||||||
| Max. Operating pressure | 60 KN [6 Tons] | |||||||||
| Overall dimensions (in mm, with guards open) | 1880 X 2040 X 2000 | |||||||||
| 2. Electrical / Mechanical | ||||||||||
| 2.1. Main Motor | ||||||||||
| Type | 3 Phase | |||||||||
| Sr. No. | SLGM02984 | |||||||||
| Make | CROMPTON | |||||||||
| Capacity | 5HP, 415V,50Hz | |||||||||
| 2.2. VFD | ||||||||||
| Model | ||||||||||
| Sr. No. | 010202531895090002A | |||||||||
| Cat. No. | ||||||||||
| Make | EMOTRON | |||||||||
| 2.3. Hydraulic Gauge | ||||||||||
| Sr. No. | ||||||||||
| Range | ||||||||||
| Least Count | ||||||||||
| Make | ||||||||||
| 2.4. Oil Pump | ||||||||||
| Model No. | DMHT-600-5 (Dx) | |||||||||
| Sr.No. | ||||||||||
| Make | DROPCO ENG | |||||||||
| LUBRICATION SYSTEM | ONE SHOT LUBRICATION (MANUAL HANDEL TYPE PUMP) | |||||||||
| 2.5. Safety Guard Interlock Switch | ||||||||||
| Qty. | ||||||||||
| Sr. Nos. | ||||||||||
| Make | ||||||||||
| 2.6. Upper Punch Sensor | ||||||||||
| Sr. No. | ||||||||||
| Power rating | ||||||||||
| Make | ||||||||||
| 2.7. V-Belt | ||||||||||
| Size | ||||||||||
| Qty. |
|
|||||||||
| 3. Control Panel | ||||||||||
| 3.1. Main Drive | ||||||||||
| Controls | ||||||||||
| Qty.
|
||||||||||
| 3.2. Electro Magnetic Clutch | ||||||||||
| Controller | ||||||||||
| Qty. | ||||||||||
| 3.3. Safety Guard Interlock / Bypass Switch | ||||||||||
| Qty. | ||||||||||
| 3.4. Digital Counter | ||||||||||
| Type | ||||||||||
| Model | ||||||||||
| Sr. No. | ||||||||||
| Options | ||||||||||
| 3.5. Ampere Meter | ||||||||||
| Make | ||||||||||
| Location | ||||||||||
| Range | ||||||||||
| 3.6. Emergency Switch | ||||||||||
| Qty. | ||||||||||
Conclusions / Comments:
PASS FAIL
Verified By: ________________________ Date: ______________
Reviewed By: ________________________ Date: ______________
- Utilities Verification
- Rationale –
To verify that all necessary utilities are correctly installed.
- Procedure –
- Confirm that utilities connections are configured as per specification and in compliance with local codes.
- Record the results in the table below. Note any deviations or discrepancies.
- Acceptance Criteria
- All services and connections must be installed and documented.
- Utilities Specification Results
| Description | Specified | Observation | Initial / Date
mm/dd/yy |
|
| Electrical connection | To be provided | |||
Conclusions / Comments:
PASS FAIL
Verified By: ________________________ Date: ______________
Reviewed By: ________________________ Date: ______________
- Material of Construction Verification
- Rationale –
To verify that all assembly of B4 Type 35 Station. “B” Tooling Tab, Machine has been manufactured as per the specification provided by the customer.
- Test equipment –
- Moly testing unit (To identify 304 or 316 materials)
- Procedure –
- Put a drop of Molybdenum solution on the material to be tested.
- Take battery & keep anode at one end of the material and cathode at Moly drop.
- If the solution turns pink and stays for around one minute, then it is SS316 & if the solution turns pink and immediately vanishes, then it is SS304
- Acceptance Criteria
- All material of construction for the B4 Type 35 Station. “B” Tooling Tab, Machine shall meet the MOC provided in Design Qualification.
- Material other than SS316 and SS304 are verified based on their material testing certificates provided by the Manufacturer.
- Material of Construction verification Results
| Description | Specification | Meets
Spec. (Yes/No) |
Verification Source | Signature | Date |
| Turret | SGI | ||||
| Turret Depot Ring | SS 316 | ||||
| Discharge Spout | SS316 | ||||
| Hopper | SS316 | ||||
| Hopper Lid | SS316 |
Conclusions / Comments:
PASS FAIL
Verified By: ________________________ Date: ______________
Reviewed By: ________________________ Date: ______________
- Critical Instrument Calibration Verification
- Rationale –
To verity that all critical instruments for the B4 Type 35 Station. “B” Tooling Tab, Machinehas been calibrated before starting the Operational Qualification.
- Procedure –
- Verify that all critical instruments are calibrated using an approved procedure, against a traceable standard.
- Note any deviations or discrepancies and recommend follow up actions if required.
- For all critical instruments, attach copies of calibration certificates to this document.
- Acceptance Criteria
- All critical instrumentation for the B4 Type 35 Station. “B” Tooling Tab, Machine shall be in a state of calibration.
- Instrumentation List Results
| Description | Make | Least Count | Set point Operating Range | Current
Calibration |
|
| Yes/No | Sign / Date | ||||
| Hydraulic Gauge | |||||
Conclusions / Comments:
PASS FAIL
Verified By: ________________________ Date: ______________
Reviewed By: ________________________ Date: ______________
- Installation Qualification Tests Status
The table below lists the tests performed and related results.
| Test Number
|
Critical Feature
|
Pass / Fail | Deviation Found | ||
| Pass | Fail | Yes | No | ||
| 5.1 | Documents & Drawings Verification | ||||
| 5.2 | Verification of Technical Specification for In-House & Sub-contract / bought out items. | ||||
| 5.3 | Utilities Verification | ||||
| 5.4 | Material of Construction Verification | ||||
| 5.5 | Critical Instrument calibration verification | ||||
- Data Analysis, Summary of IQ & Recommendations
- AMENDMENT RECORD
Sr. No. |
Item Name |
Remarks |
Signature & Date |
Note: Any changes made in the system must be recorded in this sheet.
- CONCLUSION
Prepared by Reviewed By Approved by