FACTORY ACCEPTANCE TEST

FACTORY ACCEPTANCE TEST FOR BIN BLENDER

machine name	:	BIN BLENDER (600 LTRS)
Client Name & address	:	SAIMACH PHARMATECH PVT LTD
document name	:	factory acceptance test
PROTOCAL no.	:	SCT/FAT/002
Revision no.	:	00
MACHINE SR. NO.	:

Table of Contents

1.0 SYSTEM DESCRIPTION

2.0 Physical Check

2.1 Basic Component Verification

3.0 VERIFICATION OF SAFETY & INTERLOCK FEATURE

4.0 TRAIL REPORT

5.0 VENDOR & CLIENT REMARK

1.0 SYSTEM DESCRIPTION :

The Bin Blender is basically designed by the manufacturer for batch processing to blend (mix) the pharmaceutical bulk powders. The capacity as designed can hold a maximum of 600 liters as its bowl volume. The working volume however will be 480 liters.

All the contact parts will made out of SS 316. Effective sealing arrangements at the impeller shafts further support this. The special design of Impeller helps in efficient blending of the material.

Limit switch is provided for the interlocking system for Motor.

The purpose of container bin blender is to mix various substances in dry powder and / or granular form. Mixing can be achieved by selecting suitable RPM and suitable time period depending on the product characteristic. Following setting can be done in the VFD;-

RPM setting.
Soft start.
Soft stop

Complete machine can be divided in following sub sections: –

Drive shaft with bearing housing of speed reduction system consisting of brake motor& worm &worm wheel reduction gear box, container holding arm, hydraulic power pack & cylinder, main electric panel& safety railing with operating panel

PLC Description

The main function of a PLC is to translate the instruction into the digital or analog codes needed to operate the device or machine. The main function of this PLC system is to collect data from field instrumentation & display the information on the operator station. The instruments are connected to the system equipment and piping. The collected data will be utilized by the PLC for process control.

The user interface based in a PV 300 (Allen Bradley), will assist the operator to supervise and control the process. Based on the displayed information the operator, by means of the user interface, can provide commands to the PLC. The PLC then executes the operator instructions.

2.1 Physical Check:

Method	Description	Acceptance Criteria	Observation	Sign/date
Outer Surface finish verification	Check Outer surface of machine	-Matt finish -Curved corner -No dent -No visible spot of welding
AC/DC panel checking	Visual check	-Should be available -Proper wiring
Document verification	Verification of calibration certificate of RPM meter ,Timer	-Calibration certificated should be available
Document verification	Verification of MOC certificate	-MOC certificated should be available

Performed by: ____________________ Verified by: _____________________

2.2 Basic Component Verification :

Sr. No.	Test Description	Acceptance Criteria	Test Method	Observation	Acceptance Criteria fulfilled	Checked by	Verified by
l	Machine Dimensions	________(L) X ________ (W) X_________ (H) mm	Machine Dimensions		□ Yes □ No
l	G.A. Drawing	l Machine construction should meet with G.A. drawing.	□ Visually □ Via Tag		□ Yes □ No
l	Main switch (ON/OFF)	ON/ OFF function l Qty.: 01 no.	□ Visually □ Via Tag		□ Yes □ No
l	Emergency switch (ON/OFF)	l Make: Banner l Qty.: 1 No.	□ Visually □ Via Tag		□ Yes □ No

Sr. No.	Test Description	Acceptance Criteria	Test Method	Observation	Acceptance Criteria fulfilled	Checked by	Verified by
l	Bowl	· 600 Liter Bin · Manufactured from Stainless Steel 316. · Bin Shape	□ Visually □ Via Tag		□ Yes □ No
l	Bowl Lid	· Manually Opening. · Handle for opening and charging manually.	□ Visually □ Via Tag		□ Yes □ No
l	Impeller	· Stainless Steel 316. · Mounted on a double ball bearing assembly.	□ Visually □ Via Tag		□ Yes □ No
l	Drive	· Motor, 5.0 HP, 1440 RPM, Non-Flame Proof. · Drive transferred via a gearbox.	□ Visually □ Via Tag		□ Yes □ No

Sr. No.	Test Description	Acceptance Criteria	Test Method	Observation	Acceptance Criteria fulfilled	Checked by	Verified by
l	Control Panel	· One control panel – MOC – Stainless steel 304, mounted on structure consisting of · Motor Contactors. · Indication lamps. · MCB. · Isolator Switch. · No cables or pneumatic piping is supplied along with standard supply.	□ Visually □ Via Tag		□ Yes □ No
l	Structure	· Mild Steel cladded with Stainless Steel 304 & guards where necessary.	□ Visually □ Via Tag		□ Yes □ No
l	General Finishing Requirement	· Inner Surface: Mirror Polished · Outer Surface: Matt Polished	□ Visually □ Via Tag		□ Yes □ No

Sr. No.	Test Description	Acceptance Criteria	Test Method	Observation	Acceptance Criteria fulfilled	Checked by	Verified by
l	Bowl Volume	600 Liters.	□ Visually □ Via Tag		□ Yes □ No
l	Working Volume Minimum	180 Liters.	□ Visually □ Via Tag		□ Yes □ No
l	Impeller RPM	2-12 RPM	□ Visually □ Via Tag		□ Yes □ No
l	Electrical Power Specifications.	Voltage: – 380 + or – 10% Phase: – 3 Phase Frequency: 50/60 Hz	□ Visually □ Via Tag		□ Yes □ No
l	For operator safety	Control On / Off Switch	□ Visually □ Via Tag		□ Yes □ No
l	For Machine Safety	Limit Switch	□ Visually □ Via Tag		□ Yes □ No

Sr. No.	Test Description	Acceptance Criteria	Test Method	Observation	Acceptance Criteria fulfilled	Checked by	Verified by

l	Electric Motors	Crompton or equivalent	□ Visually □ Via Tag		□ Yes □ No
l	Electrical Components	Schinder	□ Visually □ Via Tag		□ Yes □ No
l	Indication Lamps	Schinder, Teknic, Telemechanique or compatible.	□ Visually □ Via Tag		□ Yes □ No