FACTORY ACCEPTANCE TEST FOR BLISTER PACK MACHINE
machine name: BLISTER PACK MACHINE.
Client Name & Address: M/S BLISCARE MACHINES, MUMBAI.
document name: factory acceptance test
Table of Contents
SYSTEM DESCRIPTION & SALIENT FEATURES
SYSTEM CHECKS :
Physical Check :
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS OF SUBCOMPONENTS/BOUGHTOUTS
MATERIAL OF CONSTRUCTION
VENDOR & CLIENT REMARK
SYSTEM DESCRIPTION :
The basic WEP3600 consists of the following subassemblies:
Structure Assembly
The structure is enclosed on three sides are closed by frame and only back side covered
with removable doors. Removing the knob side to access the machine back side assembly
and Control Panels. The filter regulator for Main air inlet, dial Pressure Pneumatic solenoid
valve assembly and Induction Motor with Worm reducer Gear Box Geared Motor for main
drive assembly. Pack transport conveyor assembly..
Forming Station Assembly
This consists of the main shaft with water jacketed housing and Vacuum, Vacuum ring
assembly, Blister forming roller mounting main shaft with locking long Blot. Adjusting
with forming roller assembly the Contact heater assembly will be there for Uniformly
producing heat and transferred the same amount of heat to the forming foil to get
Form the cavity uniformly.
Feeding Station Assembly
This assembly consists of Variable vibration controlled Linear Vibrator assembly with
Product Hopper and Universal Feeding Box with Feeding channel mounting holder.
Below the Feeding Channel mounting assembly the dust collection point.
Guide Track Assembly
The Guide track assembly has 3 pieces of Guide Track length of 405mm with Impression
plate assembly before sealing station
Sealing Station Assembly
The sealing station assembly with the Counter sealing roller mounting shaft with
cylindrical lock nut and pressure sealing roller mounted shaft. The drive side of
Sealing station has a pneumatic cylinder for control the sealing pressure with
flow control knob.
Linear Indexing Station Assembly
This consists of Linear Pusher assembly with eccentric stroke adjustable assembly with
tie rod. The pusher assembly mounted on Linear indexing platform. Suitable size pusher
use to fit in the assembly.
Punch Station Assembly
This assembly consists of Punch Tool mounting assembly bracket and four mounting pillar
for tool mounting Punch Tool Assembly. The Punch tool assembly has punch guide plate
so called as stripper plate, which guide the sealed web to punch and die plate. After
punched the Blister strip the excess Trim will get cut by trim cutter blade mounted
in punch tool assembly.
Pack Transport Conveyor Assembly
The Pack track Conveyor assembly consists of endless conveyor belt with beck support
conveyor. The conveyor basic drive connected with main machine drive to get a
synchronize speed of conveyor for maintain the conveyor speed.
SYSTEM CHECKS :
Physical Check :
Outer Surface finish verification
Check Outer surface of machine
-Matt finish
-Curved corner
-No dent
-No visible spot of welding
AC/DC panel checking
Visual check
-Should be available
-Proper wiring
Document verification
Verification of calibration certificate of Digital Pressure Indicator, Pressure Gauge.
-Calibration certificated should be available
Document verification
Verification of MOC certificate
-MOC certificated should be available
3.0 TECHNICAL SPECIFICATIONS
Maximum Base Foil Width
320mm – PVC/ PVC COATED PVDC Thickness Up to 350 Micron
Maximum Lidding Foil Width
320mm, All Heat Sealable Aluminum Foils with 9gsm HSL.
Minimum – Maximum Punch Index
30 – 110mm (Optional 136mm)
Minimum – Maximum Form Depth
3mm to 16mm
Speed
Up to 120 Punching Cycle
Product Feeding
Automatic – By Universal Feeder
4.0 TECHNICAL SPECIFICATIONS OF COMPONENTS/BOUGHT OUTS
1. Main Structure
Material
Stainless steel, SS 304
Surface Finish
Mate Finished Pre Buffed Sheets
2. Main Frame/ Forming/ Sealing and Punching Station with Form Heaters Assembly
Position.
Above main structure
Manufacturer
Bliscare Machines
Specification
Forming/ Sealing and Punching Station
Material
Aluminum HE 30 Grade
Surface Finish
Ground Finish with Anodizing
3. Drive Assembly of Form/ Seal and Punch Assembly
Manufacture Bliscare Machines
Position in the Station Drive Zone
Made of
MS Harden Mild Steels with 60 HRC
Finish
Blacking
4. Indexing Station Drive Assembly
Position.
Between Sealing and Punching Station
Manufacturer
Mechanical Linear Indexing
Specification
Linear Type
Material
Timer Belt Continental
Surface Finish
Anodizing and ENP coating.
5. Station Drive Assembly
Position.
Below Station assembly
Manufacturer
Bliscare Machines
Surface Finish
Wire Cutting & ENP Coating
MATERIAL OF CONSTRUCTION
All Product Contact Parts are made by SS 304 and Aluminum HE 30 Grade
All SS 304 / Aluminum HE 30 Grade materials from India’s reputed Suppliers
SUPPLIER & CLIEENT REMARK:
SUPPLIER Remark :___________ (Sign/date)
Client Remark :______ (Sign/date)